Cooling tower fills, also known as the pvc fill for cooling tower , are critical components that enhance the cooling process by increasing the surface area where air and water interact. By maximizing the contact between water and air, the cooling tower can achieve higher evaporation rates, thus improving cooling efficiency.

PVC Cooling Tower Fills

PVC fills are commonly used in cooling towers for their ability to provide an extended water-air interface. This interface facilitates the evaporation process, leading to the effective cooling of water. As water flows over the PVC fill, it is cooled through gravity, with the cooled water collecting in the cold water basin below the fill. This cooled water is then recirculated to absorb more heat from the system.

Our PVC cooling tower fills are made of high-quality, corrugated PVC films that are edge-folded and vacuum-formed, ensuring a longer service life. The edge-folded technology reduces erosion and minimizes damage to the fills, extending their durability and optimizing cooling tower performance.

Features of PVC Cooling Tower Fills

• Durability: Designed to withstand harsh conditions, our PVC fills offer excellent resistance to corrosion and wear.
• Low Airflow Resistance: Our PVC fills are crafted to offer minimal resistance to airflow, resulting in better cooling efficiency and reduced energy consumption.
• Easy Installation: PVC fills are easy to glue and install onsite, which reduces transportation costs and simplifies maintenance.
• Color Options: Available in black and blue, providing flexibility in design and functionality.

Our PVC fills are suitable for both counterflow and crossflow types, and they are compatible with a wide range of industrial and power plant cooling towers.

Types of PVC Cooling Tower Fills

We offer various types of PVC cooling tower fills, each tailored to specific applications and tower designs.

1. S Wave PVC Fillers

The S Wave PVC fillers have a unique and simple structure that maximizes the hydrophilic area, providing excellent cooling effects. These fills are lightweight, corrosion-resistant, and flame-retardant, making them suitable for hyperbolic cement cooling towers used in power plants and industrial countercurrent cooling towers.

S Wave PVC Filler Specifications:

• Length: 1000 mm (customizable)
• Width: 500 mm / 800 to 1400 mm
• Thickness: 0.3 to 0.6 mm
• Temperature Range: -35°C to 65°C

2. Oblique PVC Fillers

Our Oblique PVC fillers offer high strength, advanced design, and low ventilation resistance. These fills also provide excellent hydrophilicity and large contact areas for enhanced cooling performance. They are ideal for hyperbolic cooling towers and square counterflow cooling towers.

Oblique PVC Filler Specifications:

• Length: Customizable
• Width: 300 mm / 600 mm
• Sheet Height: 12 mm / 15 mm / 19 mm
• Thickness: 0.25 to 0.4 mm
• Temperature Range: -35°C to 65°C

3. Round PVC Fillers

Our Round PVC fillers are designed using the latest technology, offering durability and a strong hydrophilic effect. These fills are commonly used in circular countercurrent cooling towers and provide a large contact area for efficient cooling.

Round PVC Filler Specifications:

• Length: 4 ft (1220 mm), 6 ft (1829 mm), 8 ft (2439 mm), 10 ft (3048 mm)
• Width: 12 in (305 mm) or 24 in (610 mm)
• Sheet Space: 19 mm
• Depth: 12 in (305 mm) or 24 in (610 mm)
• Flute Angle: 30°

Benefits of Our PVC Cooling Tower Fills

• Excellent Heat Transfer: The large surface area of the fills improves the heat exchange process, enhancing cooling efficiency.
• Accurate Dimensions: All of our fills are manufactured to precise specifications for easy installation and reliable performance.
• High Durability: Built to last, our fills resist wear and tear from long-term use.
• Chemical Stability: Our PVC fills provide excellent chemical resistance, ensuring durability in various industrial environments.

Applications of PVC Cooling Tower Fills

Our PVC cooling tower fills are widely used in a range of industries, including:

• Industrial Water Cooling
• Air Compressors
• Aluminum Profile Processing
• Steam Turbines
• Power Generation
• Tanneries
• Electric Furnaces
• Freezing Series
• Air Conditioning Cooling Systems

Conclusion

Cooling tower fills are essential for enhancing the efficiency of water cooling systems, ensuring maximum surface area for evaporation. Whether you’re in need of crossflow or counterflow cooling tower fills, our range of S Wave, Oblique, and Round PVC fillers are designed to meet your specific needs. These fills offer high durability, easy installation, and reduced energy consumption, making them an ideal choice for a variety of industrial cooling applications.

Contact us today to learn more about our PVC cooling tower fills and how they can improve your cooling system’s efficiency!